A red reset button should be present near the main battery power supply. That may help the cart to run again. ICON golf carts are game-changers, thanks to their comfort, environmental friendliness, and striking looks. Cant find the answer(s) youre looking for? We replaced it with this model and it has worked great for us. Every Cart has a maximum weight-bearing capacity. Dealer reprogrammed the charger software and so far so good. Exclusions for coverage would include the following: Yes. All ICONs do come standard with a universal ignition, however there is a unique key option available through your dealer. Golf carts are an essential part of golf for those who love golf. Yearly: Overcharging the Battery Problem This is one of the most common issues when it comes to golf cart batteries dying too quickly. Find a dealer. If you get that, then dont panic, please! After my cart was charged overnight I went to drive it this afternoon and noticed the SOC % was reading 71%. lbs). E-Z-GO recommends that electric golf car chargers remain unplugged from the golf car during prolonged storage. Even though they are more expensive than FLA, the lack of maintenance and better performance persuades many golf cart owners to use them. Traditional Lead Acid batteries can weigh up to 330 pounds! You will know it when it starts to move a lot slower. Open up the battery compartment and identify the damaged batteryyou may have to perform this process on multiple batteries in an electric cart. Unplug cart and turn the key on, at this point the gauge should be reset to 100%. My neighbor just got his I40 delivered. If anyone's battery has a reading that is below 12 volts per cell, then your charger needs to be replaced. Please remember that even when working with 12V, you need to take all proper precautions to be safe. We love this cart but the battery % problem is a pain in the ***. You can solve minor solenoid issues, like loose connections, by changing the wires and other necessary fixes. For optimum life and performance, we generally recommend a discharge of 20% 50% of the batterys rated capacity even though the battery is capable of being cycled to 80% discharge. Then there is me with the original Delta Q onboard charger removed. The frame structure of the two carts are different and does not allow for parts to be interchangeable. It is a very easy fix and can be done in 3 steps. First, check the voltage output. Your cart will need very minimal service, but the small things you do now will prolong the life of your cart. Your golf cart may not be charging because you have a battery problem, your charger itself is faulty, the connections on the batteries, wiring, or charger cable are faulty, or there are faults with the golf cart electronics. Do not let the rag or paper towel get wet enough to drip on other parts of the car. Who Makes Noodle Golf Balls? If the solenoid is not totally damaged, experts may repair the parts of it and you can drive your cart again. All batteries that come in your new ICON will be covered for a period of two years. Yes. You can also make use of a multimeter if you have one to check the battery voltage and see how much charge each has. If your battery isn't fully charging, the first thing you can try is the Battery troubleshooter in Windows 10. Are you having issues charging your golf cart? A faulty motor is a culprit behind some ICON golf cart problems, such as a hard start and sudden stalling. Well run through how to check for each issue. Lithium Batteries Substantially Reduce the Weight of Your Golf Cart. Corrosion leads to sulfate buildup, which will hinder the current flow A faulty charging unit is another culprit behind the ICON utility vehicle's starting problems. Take a general screwdriver and uncover the motor. No. This may happen due to a mechanical leakage that leads to stuck the various parts of the cable altogether. If the reset works but the gauge continues to act abnormal, please contact your dealer for a replacement unit. In that incident, a modified 50-foot extension cord, not the manufacturer's cord, was used to charge an electric golf cart. The following are the probable solutions to the overinflated tire problem. As the state of charge in a battery decreases, the electrolyte becomes more like water and the freezing point increases. Additionally, the complications are minor and fixable. Positive grid corrosion or growth due to high temperatures. Only the club car . The short flash indicates that the golf cart battery is charged less than 80%. Most of the vehicle problems occur due to lack of maintenance and user error. Because this is an electrical environment, any loose or faulty connections, frayed or old wiring, or residue build-up on the connections or terminals can create issues with current flow. If none of the above doesnt work then your motor is fully damaged and needs to be replaced by another one. Every tire has an expiration time. When the battery bank in your golf cart is fully charged, the flashing will stop and you will notice one solid green light. The average lithium ion golf cart battery can charge 3,000 to 5,000 cycles in its life vs. the average lead-acid battery charging just 1,000 total cycles. If the run time of a tire expires, it will inflate and be unusable. The I40 has a high speed 10.5:1 rear. Also, If you hear a clicking sound while you turn on to accelerate your golf cart that means the solenoid has failed. Also, the wires may get damaged after some time. To resolve this issue, replace the cable, try to flatten it out, tighten the lift kit nuts, or have an expert complete these tasks if you lack the necessary tools. Tampa, FL 33619 (866) 426-6380 Even though you may think its a charging problem, it is not related. $99.99 The brake of the cart may not work due to tangled wires. An excessive amount of flashing suggests a faulty connection between the battery and the charger or an issue with the battery pack. Added accessories will only interfere with warranty coverage when that accessory is directly related to the failed component. Amanda Lee-California. It is not that costly. Reliability comes from every charger being sealed to an IP66 rating to avoid damage from vibration, water, dust and chemicals. Icon Golf Cart is the perfect street-legal electric cart that is suitable for both, residential and commercial needs. Always keep your batteries topped off through the wintertime and lever go 30 days without charging.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-leaderboard-2','ezslot_7',119,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-leaderboard-2-0'); There is every possibility that could end up replacing batteries depending on the level of damage done, but we will discuss testing batteries a bit further on. I some cases, you may need to take your cart to a service provider for repair. He said while the cart is charging (power sw on) turn the key on and then off. The next step is to check the golf cart charger itself. how to do a Harley Davidson golf cart engine swap? In a nutshell, we have covered the most common ICON golf cart problems, their types, possible solutions, and the approximate cost to repair the cart. In most cases, this works fine. As long as the solenoid can be repaired, it will kick start when the ignition system is working properly. Loss of electrolyte due to heat or overcharging. The following procedures can be followed to fix the solenoid of a cart: This is the easiest way to make your cart active again. This segment is in this discussion as to when all has been checked externally, and your golf cart still isnt charging, then it may well be internal electronics that could be the cause and so is worth mentioning in this discussion. Not sure if any of you all have had this issue before but this has happened twice to me in the past five days. Using the wrong fuse may result in damage and void the warranty. Barn Find Rescue Bootstrap Revival 7.7K views 3 months ago HTRC GOLF CART SMART BATTERY CHARGER 36v 48v Lithium |. ICON golf cart issues are not necessarily a deal breaker, considering they are regular occurrences with other electric golf cart models. Those can be: To solve brake-related issues, you do not need a lot of money as the price of the cables does not exceed more than 220$. ICON EV (Manufacturer) warrants each ICON EV branded golf cart sold by ICON EV or any of its authorized dealers or distributorsworldwide, to be free of defects for a period of 3 years from the date of sale. Dont forget to check the charger connection to the wall socket and to the cart as well, as if the wiring to the plug has been stretched or pulled, it may only have an intermittent connection or not be able to accommodate the total charge. MONDAY - FRIDAY FROM 8:00 AM TO 5:00PM EST. Then unhook one of the battery meter wires from the battery pack for about 30 seconds and reconnect. Unlike the traditional lead-acid golf cart batteries, which have an average of 500 charge cycles, a lithium-ion battery has the ability to reach a peak of 5,000 charge cycles. But sometimes, the air in tires can be less than it was supposed to be and that creates tire pressure problems. However, make sure not to overcharge them. If the OBC detects a problem with the charging system or the drive systems it shut down. Schedule your yearly service with your ICON dealer for critical fluid changes, grease the front end and other serviceable fittings, electrical services, overall inspection, tire rotation, etc. However, there are a few disadvantages as well. Also check the electrical wiring for broken or frayed connections as these may affect resistance and lead to heating. Any and all expenses incurred in transporting the vehicle to and from ICON or an authorized dealer will be the sole responsibility of the cart owner unless otherwise noted by the service provider. Sometimes you think it may be the golf cart thats not charging correctly, when in fact, it can be the motor or other ignition issues. As discussed above, you need to top up or refill your distilled water and only use DISTILLED WATER for your batteries; never use tap water. As a result, golf cart battery chargers for 48 volt Club Cars need a working OBC to get them to start charging. What is the Wire Size for Golf Cart Batteries? They have been telling me they are trying to get a fix from Icon in Tampa. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, The battery terminals may be loose or corroded. In these situations, keep calm and try your best to solve them. there could be connection problem (clean and tighten), defective charger. 4406 Madison Industrial Ln. The solenoid is a crucial component of golf carts, comprising a steel plunger and a thin wire coil going around the plunger. Sometimes the wiring on the charger itself can be frayed or have a loose connection in the cart plug connection. I think they only began selling ICONs just a short time ago so I'm sure they are figuring things out as they go. That is why you should always handle and maintain your vehicle according to the user manual. Share your questions, share your pictures, share your customizations, and share your knowledge of ICON Golf Carts. That is why you should always handle and maintain your vehicle according to the user manual. Hence, we have come up with a 36-volt, Read More 36 Volt Golf Cart Charger Troubleshooting Guide With Easy SolutionsContinue, Most conventional golf carats come with a stock 8-inch size of wheels. However, if that is not the case, then you have no other option but to reinstall a new battery. We and our partners use cookies to Store and/or access information on a device. Windshield repair/replacement is not covered when damage is a result of breakage from road debris or a strike from an outside source, or if it has sustained damage due to misuse, abuse, or excessive wear & tear. It may happen that the cables are not perfectly connected or got loose. For stuck or entangled cables, you pull them out carefully. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. You may not consider yourself a professional expert in fixing these problems. Maintenance-free - No water needed, and no cleaning of acid residue required. Some of them may include battery or brake problems, saggy tires, problematic solenoids, defective accelerators, etc. There can be many reasons that your golf cart isnt charging, but there are only four main problems that those reasons could fall under, which we are going to investigate in this discussion. Lithium-ion batteries (72 lbs.) Admiral Advantage by Red Hawk Firstly, you should try to reset the motor and fix the issue. There can be several issues that may prevent the ICON golf carts from running. These carts last forever. Paul, 2 red flashes, may mean battery voltage may be too low to take a charge. For that, please read the following points to know the frequent complications and the possible solutions to overcome those. Might give that a try. And yes, it is completely free of cost to charge your battery, right?if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-banner-1','ezslot_7',106,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-banner-1-0'); Sometimes your cart starts running fine, but a few moments later it gets stuck. For most people, watering lead acid batteries on a monthly basis is a hated task. Get new tires if the ones you have are severely out of shape. Any authorized ICON EV dealer can perform warranty work on your cart, however, your original dealer is responsible for warranty work after the sale. Even after providing sufficient air pressure, if your tire gets inflated repeatedly, there might be some tire leaks. The brakes may fail to engage, or the pedal feels hard when you step on it. My name is Chris, and I am the founder of Yard Floor. In that case, this may mean that there is a faulty connection that is causing the wire to heat up, and any time there is heat build-up, this will reduce the efficiency of the wire to conduct charge. The best thing to do is to park the golf cart on a flat surface while you change the tire. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[320,50],'betterplaygolf_com-medrectangle-3','ezslot_2',111,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0');if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[320,50],'betterplaygolf_com-medrectangle-3','ezslot_3',111,'0','1'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0_1');.medrectangle-3-multi-111{border:none!important;display:block!important;float:none!important;line-height:0;margin-bottom:7px!important;margin-left:auto!important;margin-right:auto!important;margin-top:7px!important;max-width:100%!important;min-height:50px;padding:0;text-align:center!important}If you find your golf cart isnt charging, the first place to look is the batteries. A golf cart charger should last as long as your golf cart, but sometimes, the electronics inside the charger can fail, which will stop your golf cart from working. You dont have to worry about the buildup of sulfation and you also do not have to worry about watering the batteries. Ultimately, the user sees a slouching, unusable tire. The long flash of the green light means that the cart battery is charged more than 80%. If the terminal wires are rusted, then put hot water on the rusted areas and rub with a cloth to remove the rust. Club Car Accelerator Micro Switch Location | Heres All You Need To Know! In addition, so many individuals improperly maintain their water level in the batteries which will destroy the batteries. But why not learn some tricks to solve some common ones? The icon i40 electric golf cart uses a 4kw ac drive motor to drive the wheels at a maximum speed of 19 mph. Commonly found Icon Golf Cart problems are, issues with flat tires, battery problems, bad solenoid, and tire pressure issues. Posts: 64. Classic 2 PLUS. Tighten the units bolts and check them regularly to ensure that everything is great. But make sure to check the terminal cables, voltage regulator, spark plugs etc before changing the batteries. Yes. I usually start by testing the entire battery pack voltage using a simple voltmeter. When your golf cart doesnt charge, go through checking the batteries first to establish whether this is the problem. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-leader-2','ezslot_14',111,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-leader-2-0'); ICON Golf Cart uses AC motors. Golf cart charging problems are common and will occur at some point in the lifetime of your golf cart. You can avoid most of the problems by routinely servicing the golf cart. Im Eric, master of the carts! The freezing temperature of the electrolyte in a fully charged battery is -92F. The main issue related to the motor problem is motor burnout. Spoke to the guy delivering and asked about the SOC issue. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-medrectangle-4','ezslot_4',104,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-medrectangle-4-0');The battery problem might occur because of a variety of reasons. Safe and sturdy with enough battery power to drive all day. State of Charge % incorrect. All batteries, regardless of their chemistry, self-discharge. I actually live about two miles from my dealer so it's not a hassle to bug them about these things. 10 vs 12 Golf Cart Wheels: Which Size Is The Best? We had a similar problem. So, in this article, we are going to talk about the common problems and solutions of Icon Golf Cart so that you have the basic guidelines to solve the problem. Schedule your yearly service with your ICON dealer for critical fluid changes, grease the front end and other serviceable fittings, electrical services, overall inspection, tire rotation, etc. This is another issue that creates problems in Icon golf carts. Tires should be adequately pumped and inflated to the proper pressure. You can check the air pressure rating in each tires rim to determine the proper pressure. The brake-related problem might occur because of a variety of reasons. Refrain from flooring the accelerator or overloading it. It may be better to refer them to a qualified technician to resolve solenoid or direction switch issues, especially if you have thoroughly checked the other possible charging problems. If it happens again after reseting the meter the only thing I can thinks of is the meter is losing . Visually inspect any wiring to resolve this issue. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Get rid of the sulfate buildup with sandpaper. Only distilled water should be used to fill low water levels. The plates must be covered at all times. The main reason behind the brake-related problems is loose bolts on the lift kits. Overfilling can also result in a loss of electrolytes. Yes, proper care of your batteries can maintain a longer life. You can check voltage of each individual battery and if you you find a low one, try trickle charging that battery to bring it back with smaller auto charger . Remember that distilled water is the medium for the electrolyte reaction, and if that is low, the battery will struggle to recover charge. For example, golf cart batteries will average 225 cycles at 80% DoD and increase to 750 cycles at 50% DoD. Can You Mix Old and New Golf Cart Batteries?